MULTI WIRE WINDING LINE OF RECTANGULAR AND SQUARE BEADS
The line is fully integrated system designed for manufacturing of rectangular or square beads from a rubber coated wires strips. The line is equipped with latest generation of HW & SW solutions ensure high capacity and quality production of beads for tire industry. The process is fully automated and operation of line requires one operator for full production.
| Number beads per cycle: | max. 5 |
| Inside bead diameter: | 10" - 25" |
| Max. bead size: | 25 wires wide x 20 wires high |
| Blank wire diameter: | 0,89 – 0,965 mm |
| Rubber coating thickness: | 0,35 mm |
| Inside bead diameter setting: | ± 3 mm |
| Cycle time: | 16‘‘ – 5,0 s (5 rotations) |
- PLC and recipe driven production
- Simply operation and machine setup by one operator
- Automatic beads unloading
- Production of rectangular and square beads
- Collection and storage production data
- Inner bead diameter setting ± 3 mm by recipe
- Speed and pressure mode for extruder
- Let off stands
- Wire welding unit
- Feeding conveyor of rubber compound with metal detector - option
- Extruder
- Temperature control units
- Taking-off,cooling stand and festoon
- Beads winding station
- Beads removing manipulator
- Beads pressing and intermediate storage unit
- Main electrical cabinet & control system
- Feeding conveyor of rubber compound with metal detector
- Wire pre-heating unit
- Wire welding unit
- Beads storage unit
- Rubber coated wires measuring unit