SINGLE WIRE SEXTUPLE HEAD BEAD WINDING MACHINE

The line is fully integrated system designed for the simultaneously manufacturing of six hexagonal or square
beads per cycle from a rubber coated wire. The latest generation of HW & SW solutions of the machine ensure
high quality production of beads for tire industry. The line could be equipped with automatic system for beads
handling and storing by robot or manipulator into beads carriages.

Number beads per cycle: 6
Bead diameter: 13‘‘ - 24,5‘‘
Max. bead size: 19 wires wide x 10 wires high
Blank wire diameter: 0,89 – 1,80 mm
Rubber coating thickness: 0,15 – 0,35 mm
Bead taper base:
Inside bead diameter setting: ± 3 mm
Cycle time:

16‘‘ – 15,3 s (20 rotations)

22,5‘‘ – 27 s (30 rotations)

24,5‘‘ – 59 s (60 rotations)

  • PLC and recipe driven production
  • Simply operation and machine setup by one operator
  • Production hexagonal and square beads
  • Automatic bead unloading and storage
  • Collection and storage production data
  • Let off stands
  • Wire welding unit
  • Wire pre heating unit
  • Feeding conveyor of rubber compound
  • Extruder for rubber coating of wires
  • Temperature control unit
  • Taking-off stands and wire festoons
  • Beads winding station
  • Beads storage unit
  • Main electrical cabinet & control system
  • Rubber coated wires measuring unit
  • Automatic beads unloading equipment into trolley