Lihexal 4
Single wire
Single Wire Quadruple Head Bead Winding Line
The line represents fully integrated system for the production of hexagonal bead wires from one rubberized wire. The state of the art generation of hardware and software integrated in the equipment offers the production of qualitative bead wires. The process of production is fully automated and only one operator is required for the line´s operation. The production of four beads at the same time, increases effectiveness and reduces costs of the production.
Specification
- Number beads per cycle:
- 4
- Inside bead diameter:
- 13‘‘ – 25‘‘
- Max. bead size:
- 19 wires wide x 16 wires high
- Blank wire diameter:
- 0,89 – 1,60 mm
- Bead taper base:
- 0°- 15°
- Inside bead diameter setting:
- ± 3 mm
- Cycle time:
- 13‘‘ – 12,5 s (13 rotations)
- 16‘‘ – 13,5 s (16 rotations)
- 24‘‘ – 19,0 s (27 rotations)
Advantages
- One Operator Only
- Production of Hexagonal and Square Beads
- Production Controlled by Recipes
- High Productivity
- Automatic Take off and Stacking
- Adjustability of Bead´s Diameter ± 3 mm
- Simple Adjustability of the Machine including Extruder´s Head Operation
- Computer Controlled Process
- Minimum Interference of the Operator into the Production
Main parts
- Let off stands
- Wire welding unit
- Feeding conveyor of rubber compound
- Extruder for rubber coating of wire
- Temperature Control units
- Taking-off stands and wire festoon
- Bead winding station
- Main electrical cabinet & control system
Options
- Wire pre-heating unit
- Beads storage unit
- Unloading manipulator