LIBEPAL PLUS EXTRA
Multi wire
Multi Wire Bead Winding Line
The line is fully integrated system designed for manufacturing of rectangular or square beads from a rubber coated wires strips. The line is equipped with latest generation of HW & SW solutions ensure high capacity and quality production of beads for tire industry. The process is fully automated and operation of line requires one operator for full production. The line is equipped with automatic system for beads handling and storing into 8 arms beads storage unit and by robot into beads carriages. The line is ready for integration in system of Industry 4.0.
Specification
- Bead production:
- rectangular, square and NBB
- Number beads per cycle:
- max. 10
- Bead diameter:
- 8“ – 28“
- Max. bead size:
- 25 wires wide x 20 wires high
- Blank wire diameter:
- 0,89 – 0,965 mm
- Inside bead diameter setting:
- ± 3 mm
- Reference cycle time:
- 16‘‘ - 5,0 s (5 rotations)
Advantages
- One Operator
- Production Controlled by Recipes
- High Productivity
- Adjustability of Bead´s Diameter ± 3 mm
- Simple Adjustability of the Machine including Extruder´s Head Operation
- Computer Controlled Process
- Minimum Interference of the Operator into the Production
- Easy Wire Reel Change
- Preparation for Industry 4.0
Main parts:
- Let off stands
- Wires guiding unit
- Feeding conveyor of rubber compound with metal detector
- Extruder for rubber coating of wires
- 8 arms beads storage unit
- Temperature Control units
- Taking-off, cooling stand and festoon
- Beads winding station
- Beads removing manipulator
- Beads pressing and intermediate storage unit
- Robot with gripper
- Beads storage units
- Main electrical cabinet & control system
Options:
- Wire welding unit
- Wire pre heating unit
- Rubber coated wires measuring unit